Intelligent Automated Storage and Production Line
The intelligent automated storage production line integrates finished product packaging, robotic palletizing, automated storage and retrieval operations, depalletizing, and truck loading processes.
The system enables a fully automated workflow, including online automatic bagging, robotic palletizing, automatic warehouse entry and retrieval, automatic empty pallet and packaging material replenishment, as well as intelligent system coordination and scheduling for storage and logistics operations.
The entire system is seamlessly integrated with the production management and warehouse management systems to achieve efficient material handling and intelligent operation. The system design follows the principles of reliability, safety, and easy maintenance, ensuring stable and continuous operation while meeting customers’ production efficiency requirements.
The system enables a fully automated workflow, including online automatic bagging, robotic palletizing, automatic warehouse entry and retrieval, automatic empty pallet and packaging material replenishment, as well as intelligent system coordination and scheduling for storage and logistics operations.
The entire system is seamlessly integrated with the production management and warehouse management systems to achieve efficient material handling and intelligent operation. The system design follows the principles of reliability, safety, and easy maintenance, ensuring stable and continuous operation while meeting customers’ production efficiency requirements.
Automated High-Bay Storage System
I. Functions of Intelligent Automated Storage System
1. High-Density Storage with Maximum Space Utilization
Adopting high-rise automated storage racks enables high-density storage and maximizes warehouse space utilization.
2. Fully Automated Operation Process
The entire operation process is automated.
Inbound Process:
Packaging Line → Robotic Palletizing → Conveying → Identification → Automatic Storage Location Allocation → Stacker Crane / Shuttle Vehicle Storage
Outbound Process:
Warehouse Management System (WMS) Order Release → Automatic Picking → Conveying → Depalletizing / Truck Loading
3. Intelligent Inventory and Traceability Management
The system provides intelligent inventory management features, including FIFO (First In, First Out) management, real-time inventory visualization, full-process traceability, and automatic inventory alerts.
4. Cost Reduction, Efficiency Improvement, and Enhanced Safety
By reducing forklift operations and manual material handling, the system lowers labor costs, improves loading efficiency, and enhances operational safety.
5. Integrated Smart Production–Storage–Logistics Management
The intelligent storage system can be seamlessly connected with production lines and logistics distribution systems, creating an integrated intelligent closed-loop solution covering production, warehousing, and logistics.
The intelligent automated storage system is widely used for automatic storage and retrieval of finished products. The system can increase warehouse capacity utilization by more than 60%, improve operational efficiency by more than 80%, and significantly enhance the accuracy of storage and retrieval operations.
It provides a comprehensive modern intelligent logistics management solution, offering high-quality, cost-effective intelligent logistics equipment and management systems.
II. Components of Intelligent Automated Storage System
The intelligent automated storage system mainly consists of:
Storage racks
Aisle stacker cranes
Inbound and outbound workstations
Scheduling and control systems
Warehouse Management System (WMS)
By integrating warehouse management software, graphical monitoring and scheduling software, barcode identification and tracking systems, handling robots, AGV vehicles, goods sorting systems, stacker crane positioning systems, stacker crane control systems, and storage location detection devices, the system supports multiple operation modes, including:
Standalone manual operation
Standalone automatic operation
Online coordinated control
Networked intelligent control
Through these technologies, the system enables three-dimensional storage, automatic storage and retrieval, and standardized warehouse management. It greatly reduces storage and transportation costs, minimizes labor intensity, and improves warehouse space utilization.
III. Introduction of Key Intelligent Storage Equipment
1. Aisle Stacker Crane
The double-column heavy-duty stacker crane adopts a symmetrical design with two vertical columns, providing excellent overall rigidity and operational stability.
It is capable of handling palletized goods weighing up to 3 tons and is suitable for heavy-duty material storage applications. The equipment features smooth operation, high positioning accuracy, and reliable performance, making it an ideal solution for automated high-density storage systems.
2.Four-Way Shuttle Vehicle
The four-way shuttle vehicle travels in four directions along the rack tracks and works across multiple aisles in combination with a lifting system.
It features automatic charging with a charging time of 2–3 hours and a continuous operating time of 6–8 hours. The shuttle operates at a speed of 1.2 m/s and is equipped with a visual operation interface for convenient monitoring and management.
The maximum load capacity of the four-way shuttle vehicle is 1.5 tons, making it suitable for high-density automated storage systems and flexible material handling applications.
3. RGV Rail Guided Vehicle
Used for temporary storage during inbound operations, outbound order consolidation, and cross-zone material transfer.
1. High-Density Storage with Maximum Space Utilization
Adopting high-rise automated storage racks enables high-density storage and maximizes warehouse space utilization.
2. Fully Automated Operation Process
The entire operation process is automated.
Inbound Process:
Packaging Line → Robotic Palletizing → Conveying → Identification → Automatic Storage Location Allocation → Stacker Crane / Shuttle Vehicle Storage
Outbound Process:
Warehouse Management System (WMS) Order Release → Automatic Picking → Conveying → Depalletizing / Truck Loading
3. Intelligent Inventory and Traceability Management
The system provides intelligent inventory management features, including FIFO (First In, First Out) management, real-time inventory visualization, full-process traceability, and automatic inventory alerts.
4. Cost Reduction, Efficiency Improvement, and Enhanced Safety
By reducing forklift operations and manual material handling, the system lowers labor costs, improves loading efficiency, and enhances operational safety.
5. Integrated Smart Production–Storage–Logistics Management
The intelligent storage system can be seamlessly connected with production lines and logistics distribution systems, creating an integrated intelligent closed-loop solution covering production, warehousing, and logistics.
The intelligent automated storage system is widely used for automatic storage and retrieval of finished products. The system can increase warehouse capacity utilization by more than 60%, improve operational efficiency by more than 80%, and significantly enhance the accuracy of storage and retrieval operations.
It provides a comprehensive modern intelligent logistics management solution, offering high-quality, cost-effective intelligent logistics equipment and management systems.
II. Components of Intelligent Automated Storage System
The intelligent automated storage system mainly consists of:
Storage racks
Aisle stacker cranes
Inbound and outbound workstations
Scheduling and control systems
Warehouse Management System (WMS)
By integrating warehouse management software, graphical monitoring and scheduling software, barcode identification and tracking systems, handling robots, AGV vehicles, goods sorting systems, stacker crane positioning systems, stacker crane control systems, and storage location detection devices, the system supports multiple operation modes, including:
Standalone manual operation
Standalone automatic operation
Online coordinated control
Networked intelligent control
Through these technologies, the system enables three-dimensional storage, automatic storage and retrieval, and standardized warehouse management. It greatly reduces storage and transportation costs, minimizes labor intensity, and improves warehouse space utilization.
III. Introduction of Key Intelligent Storage Equipment
1. Aisle Stacker Crane
The double-column heavy-duty stacker crane adopts a symmetrical design with two vertical columns, providing excellent overall rigidity and operational stability.
It is capable of handling palletized goods weighing up to 3 tons and is suitable for heavy-duty material storage applications. The equipment features smooth operation, high positioning accuracy, and reliable performance, making it an ideal solution for automated high-density storage systems.
| Item | Specification |
| Overall Dimensions & Load Capacity | Suitable for pallets up to 3 tons (customized dimensions available) |
| Applicable Products / Positioning System | Laser barcode positioning + rotary encoder (absolute positioning system) |
| Traveling Speed | 160 m/min |
| Lifting Speed | 0–40 m/min |
| Fork Extension Speed (No Load / Full Load) | 60 / 30 m/min |
The four-way shuttle vehicle travels in four directions along the rack tracks and works across multiple aisles in combination with a lifting system.
It features automatic charging with a charging time of 2–3 hours and a continuous operating time of 6–8 hours. The shuttle operates at a speed of 1.2 m/s and is equipped with a visual operation interface for convenient monitoring and management.
The maximum load capacity of the four-way shuttle vehicle is 1.5 tons, making it suitable for high-density automated storage systems and flexible material handling applications.
| Item | Item |
| Pallet Dimensions | Width: (1200–1600 mm) × Depth: (800–1200 mm) |
| Pallet Material & Structure | Wooden, steel, or plastic pallets; pallet deformation after loading ≤3 mm; pallet legs must not be hollow |
| Rated Load Capacity | < 2 tons |
| Traveling Speed | 1.2m/s |
| Lifting Mechanism | Rack and pinion / Hydraulic lifting |
| Power Supply | Battery powered / Supercapacitor powered |
| Travel Acceleration | 0.3m/s2 |
Used for temporary storage during inbound operations, outbound order consolidation, and cross-zone material transfer.
| Item | RGV Technical Specifications |
| Load Capacity | ≤3 tons |
| Transfer Method | Chain conveyor transfer |
| Transfer Speed (m/min) | 16 |
| Traveling Speed (No Load) (m/min) | 160 |
| Traveling Speed (Loaded) (m/min) | 160 |
| Transfer Positioning Method | Photoelectric positioning |
| Communication Method | Wireless Wi-Fi or infrared communication |
| Power Supply | Safety conductor rail |
| Positioning / Address Recognition Method | Laser barcode positioning |
Flour Mill Projects Wolrdwide
You Might Also Be Interested In
Related Products
You Are Welcome To Consult Our Solutions, We Will Communicate With You In Time And Provide
Professional Solutions
Full Lifecycle Service
We provide customers with full life cycle engineering services such as consulting, engineering design, equipment supply, engineering operation management, and post renovation services.
We're Here to Help.
Frequently Asked Questions
-
Grain & Oil Processing Equipment as a New Driver of Productivity+Cutting-edge technologies such as synthetic biology and AI-powered precision nutrition are reshaping the food industry, enabling a paradigm shift from “natural growth” to “molecular design.”
-
Technology for Producing Diacylglycerol+Diacylglycerol oil is made from edible oils such as soybean oil, rapeseed oil, flaxseed oil, and palm oil.
-
The enzyme-based production of D-Allulose independently developed by COFCO Corporation+COFCO Biotechnology's Corn Deep Processing National Engineering Research Center, in collaboration with the COFCO Nutrition and Health Research Institute, has developed an enzyme-based technology for producing D-Allulose from corn starch after years of research.
-
Scope of Technical Service for Grain-based Biochemical Solution+At the core of our operations are internationally advanced strains, processes, and production technologies.
Inquiry
